Instrumentation Guide for PDSB

At PDSB, we deliver top-tier instrumentation solutions. We ensure precision and reliability in industrial processes. This guide gives a brief overview of our installations. It covers pressure and temperature measurements, valve operations, and tubing.

1. Pressure Transmitter Installation

Pressure transmitters measure the pressure of gasses or liquids and convert this measurement into an electrical signal readable by control systems.

Installation Steps:

• Selection: Choose an appropriate location to avoid vibrations and temperature extremes.
• Mounting: Secure the transmitter firmly to avoid movement.
• Tubing Connection: Use appropriate tubing and fittings, ensuring there are no leaks.
• Calibration: Regularly calibrate to ensure accuracy.

2. Temperature Transmitter Installation

Temperature transmitters measure the temperature of a process and convert it to an electrical signal.

Installation Steps:

• Placement: Install a thermowell to protect the sensor.
• Avoid Heat Sources: Place away from other heat sources to prevent false readings.
• Thermal Contact: Ensure good thermal contact between the sensor and the process.
• Connection: Connect the transmitter to the control system using the correct wiring.

3. Differential Pressure Gauge Installation with Tubing

These gauges measure the pressure difference between two points in a system, crucial for applications such as filter monitoring and flow measurement.

Installation Steps:

• Connecting Ports: Attach the high and low-pressure ports to the appropriate system points using secure tubing.
• Leak Check: Ensure the tubing is free of leaks and blockages.
• Regular Maintenance: Perform routine checks and maintenance for accurate readings.

4. Differential Pressure Transmitter Installation with Tubing

 Differential pressure transmitters give an electrical signal based on the pressure difference between two points.

Installation Steps:

• Similar to Gauges: Follow similar steps as differential pressure gauges for tubing connections.
• Electrical Integration: Ensure correct electrical connections for signal transmission.
• Calibration and Testing: Regularly calibrate and test the transmitter for precise control system integration.

5. Temperature Control Valve Installation

 Temperature control valves regulate the temperature of a process by controlling the flow of a heating or cooling medium.

Installation Steps:

• Location: Place the valve in the correct location within the piping system.
• Flow Direction: Ensure proper orientation for flow direction.
• System Connection: Connect to the temperature control system accurately.
• Calibration: Calibrate the valve to maintain the desired temperature.

6. Solenoid Operated Valve Installation

 These electrically controlled valves start or stop fluid flow in a system quickly and reliably.

Installation Steps:

• Mounting: Securely mount the valve in the designated location.
• Electrical Connections: Ensure correct and secure electrical connections.
• Compatibility Check: Verify that the valve is compatible with the fluid and pressure conditions of the system.
• Function Testing: Test the valve’s operation under normal conditions to ensure reliability.

7. Pressure Regulator Tubing

 Pressure regulators maintain a constant output pressure despite variations in input pressure.

Installation Steps:

• Connection: Connect the regulator to the inlet and outlet lines securely.
• Leak-Free: Ensure all connections are free of leaks.
• Adjustment: Properly adjust the regulator to achieve the desired output pressure.
• Routine Checks: Perform regular checks to maintain consistent pressure output.

8. Slam Shut Off Valve Tubing

 These safety devices immediately stop the flow of gas or liquid in emergencies.

Installation Steps:

• Precise Connections: Make precise connections to ensure the valve functions correctly during emergencies.
• Regular Testing: Conduct regular testing to ensure reliability.
• Maintenance: Perform routine maintenance to keep the valve in working order.

9. Burner Installation

 Burners are used in heating applications such as boilers, furnaces, and ovens.

Installation Steps:

• Positioning: Ensure the burner is correctly positioned.
• Mounting: Securely mount the burner.
• Fuel Connection: Connect to the fuel supply accurately.
• Safety Measures: Install flame detectors and shut-off valves for safety.
• Ventilation: Ensure adequate ventilation to prevent accidents and ensure efficient operation.

At PDSB, we ensure your industrial processes run smoothly and safely. Each instrument requires precise installation for accuracy and reliability. Regular calibration, testing, and maintenance are essential. Trust PDSB for your instrumentation needs, where precision meets reliability.